Microhardness tester Qness 10 / 60 M according to Vickers / Knoop / Brinell / Rockwell

Артикул: Qness 10/60 M

The Vickers / Knoop / Brinell / Rockwell hardness tester series Qness 10 / 60 takes micro hardness testing to a whole new level: The high-end laboratory devices of the latest generation combine the best of both worlds – hardness testing and microscopy without compromise and with maximum operating convenience. The revolutionary optical system with color camera provides reproducible and reliable results every time.

The classic "Qness 10 / 60 M" model of this Vickers / Knoop / Brinell / Rockwell hardness tester promises perfect semi-automatic operation and high precise positioning control of the Z axis. The combination of micro hardness tester and microscope makes this entry-level model a convincing solution for the laboratory.

QATM micro hardness testers seamlessly integrate with the Verder Scientific IoT platform, featuring remote real-time monitoring, live notifications, effortless backups and automatic software updates.

Product advantages

  • Semi-automated
  • Wide test force range (0.25 g – 62.5 kg)
  • Ready to Test package, includes: ASTM+DAkkS certified Vickers diamond, 5x / 50x lenses
  • Dynamic test turret with 8-position tool changer
  • Qpix Control2 M Software including INSPECT microscopy features
  • Digital XY cross slide with data feedback
  • Controlled automatic Z axis

Test methods & force Range

QATM hardness testers accurately analyze according to all standard test methods and cover a wide spectrum.
The electronically controlled, fully automated test cycles ensure fast, precise hardness testing, as well as fast method changes and automatic detection of the focal plane. With the Ready to Test package all Vickers test methods are possible with the standard scope of delivery.
Integrated conversions
DIN EN ISO 18265, DIN EN ISO 50150, ASTM E-140
   Qness 60 M/A+/ all Vickers test methods possible with standard scope of delivery
✓ Qness 10 M/A+ with standard scope of delivery HV0.02 to HV10 possible.
* not according to standards

Microscopy & analysis with Qpix Inspect

Phase analysis
DIN 9042, ASTM E-562
  • Automatic image object dimensioning
  • Provides analysis results as percentage proportions of a surface or as nominal surface values as tables or diagrams

Particle size determination

DIN 9042, ASTM E-562

  • Particle size determined via linear or circular section method
  • Results of the analysis provided as tables or diagrams
  • Abrams Circles, Heyn Lines, Snyder-Graff Line

Layer thickness measurement

DIN EN ISO 1463

  • Determination of layer thickness
  • Semi-automated gauging of horizontal, vertical and radial layers.

Weld seam measurement

DIN EN ISO 5817

  • Standardised measurement and evaluation of weld seams
  • Prefabricated templates with all relevant measuring tools such as throat thickness, weld reinforcement, penetration depth, etc.
  • Automatic good/bad evaluation and report generation

Revolutionary optic system

The QATM-developed, in-house manufactured lens system sets new standards. As well as providing crystal clear image quality for hardness testing, Koehler illumination uses white LED light and motor-operated aperture shuttering to produce ideal contrast, even for high magnification images.

Experienced metallurgists agree the image quality provided by the Qness 10 / 60 M is comparable in all aspects with that of established sophisticated microscopes. The up-to-date concept and new lenses in the optic system enable the device to completely meet even the strictest physical ‘test system definition’ requirements in compliance with DIN EN ISO6507-1/2:2018.

The best of ywo worlds 

MAXIMUM VERSATILITY

Unsurpassed in single-piece testing and limited series tests on items of all sizes: Simple operability and optional additions for microscopy make QATM Qness 10/60 M a unique, high-quality, all-round package.

DIGITAL CROSS SLIDE WITH DATA FEEDBACK

Enables serial predefinition of test programs with fixed numbers of test points. If required, also with a manual slide, digital micrometer spindle and positioning data feedback – as used for manual CHD progressions.

NEW ROCKWELL TEST METHOD

In addition to the Vickers, Knoop and Brinell optical methods, Rockwell measurements can now also be carried out with the new micro hardness testers. A special Rockwell test module has been developed for this purpose.

VERTICAL CONCEPT WITH 2 Z-AXES

There are decisive benefits in distributing vertical movement across 2 axes. Via the first Z-axis there is dynamic motion control, allowing the indenter to be positioned towards the test surface quickly and conveniently at up to 30mm/s. The additional second Z-axis in the QATM system offers a high-resolution positioning system for greater precision in force application and focusing.

Optimized sample clamping 

EMBEDDED SAMPLES

The secure clamping of samples thanks to a redesigned sample holder with a built-in clamping force limiter, simplifies sample centering and positioning. A sample plate with a ball-joint even clamps samples that cannot be held flat to prevent them tilting or sliding during testing. Available with 1, 4 or 8 sample-holding positions and adapter rings for a large range of metric and imperial sample diameters.

NON-EMBEDDED SAMPLES

Components of almost all geometrical shapes can be fitted into the universal sample holder. Four clamping bolts can be set variably in various T-slots.

Next-generation software for your hardness tester 

The intuitive Qpix Control2 M-Version software is included with each Vickers / Knoop / Brinell / Rockwell hardness tester Qness 10 / 60 M to provide sophisticated functionality tailored to the requirements of semi-automatic hardness testing devices. Clearly organized batch management and the effective use of templates from a broad span of testing projects, test result structuring and a complete range of background project information. The easily generated templates include all the required information on test patterns, test methods, item names and user field details.

3 Steps to the result

1. Load samples

The machine moves automatically to the height of the sample holder.

2. Load row

Speedy row set-up: Drag the row of test points.

3. Start Test Sequence

The test sequence is executed according to the applicable hardness testing standards.

Standard features 

Optional featuresMicroscopy & analysis 

Simplified lens selection

Based on the selected method (e.g. HV10), the suitable hardness range is displayed for each lens, which can be measured. The most suitable lens is also highlighted.

Dual system

With the Qpix Control 2 software, several QATM devices (for example a Qeye 800 and a Qness 60 A+ EVO) can be operated with the same PC system. It is easy to switch back and forth between the two devices in the software.

Barcode/QR code/DMC reader

Qpix software platforms support barcode and QR code readers. Whether simply inserting header files (serial), managing the complete integration of reading devices for the automatic selection of templates, or calling up data from superordinate systems (optional) – barcode/QR code readers simplify work procedures for the tester, while also preventing operating errors.

Technical Data

 

Test force rangeQness 10 M: 20 gf - 10 kgf (0.196 - 98.07 N)
Qness 60 M: 0.25 gf - 62.5 kgf (0.00245 - 612.92 N)
Test method Vickers, Knoop, Brinell, Rockwell (option)
Test sequenceFully automated / electronic force application
Z-axisDynamic, automated (CAS-Technic)
Z-axis travelling distance150 mm (5.91“); Option: 260 mm (10,2“)
Throat depth170 mm (6.69")
Tool positions8-fold motorized tool changer
max. 3 hardness testing modules, max. 7 lenses
Camera system5 Mpixel - CMOS color, USB3.0
Optical system Upright microscope with Koehler lighting
Aperture diaphragmfix
LensesXLED 2x, 2.5x, 5x, 10x, 20x, 50x, 100x
Lens typesStandard (Achromat) and High Quality (Semi-apochromat) for hardness testing and microscopy
XLED for optimised Brinell hardness testing
Field of view (acc. to equipment)0.074x0.055 mm (100x) to 2.80x2.10 mm (XLED 2)
Test anvil / XY cross slideOption: manual cross slide; Reduces test height by 26 mm
Table size Ø 100 mm (3.94“)
(cross slide: 135 x 135 mm)
Traverse path at cross slideX 25, Y 25 mm (0.98 x 0.98“); Option X 50 x Y 50 mm (1.97 x 1.97“)
Control elementsEmergency stop, Start button, Joystick Z-axis
Software
Qpix Control2 "M"
Max. workpiece weight50 kg 
Weight of basic device55 kg
Included basic equipmentIndenter Vickers ASTM + DAkkS; Lens 5x, 50x
Interfaces1 x USB 3.0
Power supply100 - 240 V ~1/N/PE, 45-65 Hz