Planetary Ball Mill РМ 400

Артикул: РМ 400

The PM 400 is a robust floor model with 4 grinding stations and accepts grinding jars with a nominal volume from 12 ml to 500 ml. It processes up to 8 samples simultaneously which results in a high sample throughput.

The extremely high centrifugal forces of Planetary Ball Mills result in very high pulverization energy and therefore short grinding times.
The mill is ideally suited for tasks in research like mechanochemistry (mechano-synthesis, mechanical alloying and mechanocatalysis), or ultrafine colloidal grinding on a nanometer scale, as well as for routine tasks such as mixing and homogenizing soft, hard, brittle or fibrous materials.
For mechanical alloying of hard-brittle materials, the PM 400 is available in a special “MA” version.

THE HIGH-VOLUME BALL MILL FOR HIGH THROUGHPUT APPLICATIONS

    • Max. speed 400 rpm, large sun wheel
    • Up to 10 mm feed size and 0.1 µm final fineness
    • 4 grinding stations for jars from 12 ml up to 500 ml, jars of 12 – 80 ml can be stacked (two jars each)
    • GrindControl to measure temperature and pressure inside the jar.
    • Aeriation lids to control the atmosphere inside the jar
    • Floor model, storable SOPs and cycle programs, 5 different jar materials for dry and wet grinding

    FAST & POWERFUL

    • Loss-free size reduction down to the submicron range
    • Wet grinding yields particle sizes in the nanometer range (<100 nm)
    • Variable speed from 30 to 400 rpm,
    • speed ratio 1:-2 | 1:-2.5 | 1:-3
    • Batch-wise processing with max. 4 x 220 ml
    • 8 x 20 ml sample per batch with stacked jars
    • Wide range of materials for contamination free grinding

    REPRODUCIBILITY, SAFETY AND EASY HANDLING

    • Reproducible results due to speed control
    • Easy and safe clamping of grinding jars
    • The Safety Slider prevents starting the machine without securely clamped jars
    • Innovative counterweight and imbalance sensor for unsupervised operation
    • Comfortable parameter setting via display and ergonomic 1-button operation
    • Automatic grinding chamber ventilation
    • 10 SOPs can be stored, programmable starting time
    • Power failure backup ensures storage of remaining processing time

    SETTINGS & OPTIONS

    • Dry and wet grinding possible
    • Suitable for long-term trials, 99 h max.
    • Interval operation allows for cooling breaks
    • Direction reversal helps to minimize caking effects

    WET AND NANO-SCALE GRINDING WITH THE PM 400

    Wet grinding is used to obtain particle sizes below 5 µm, as small particles tend to get charged on their surfaces and agglomerate, which makes further grinding in dry mode difficult. By adding a liquid or dispersant the particles can be kept separated.

    To produce very fine particles of 100 nm or less (nano-scale grinding) by wet grinding, friction rather than impact is required. This is achieved by using a large number of small grinding balls which have a large surface and many friction points. The ideal filling level of the jar should consist of 60 % small grinding balls.
    For more details on jar filling, wet grinding and sample recovery watch the video.

    The graphic shows the result of grinding glass at 360 rpm in the PM 400. After 1 h of pulverization in ethanol with 1 mm grinding balls, the D90 value of the original sample was reduced from 13 µm to 1.6 µm.

    Grinding of glass in ethanol with 1 mm grinding balls.

    Blue curve: original sample; green curve: pulverized sample after 60 min.

    PM 400 MA FOR MECHANOCHEMICAL APPLICATIONS

    RETSCH Planetary Ball Mills are perfectly suited for processes like mechanical alloying or mechanosynthesis. For most reactions, the 1:-2 speed ratio of jar to sun wheel of the models PM 100 and PM 200 is fully adequate, as the ball charge produces enough impact energy. However, greater energy is required for some reactions. Here the PM 400 MA can be used with the increased speed ratio of 1:-2.5 or 1:-3.

    The PM 400 MA with an increased speed ratio of 1:-2.5 or 1:-3.0 is designed specifically for these applications. The optimum speed ratio and all other grinding parameters need be determined by trial and error for a specific product.

     

    TYPICAL SAMPLE MATERIALS

    RETSCH planetary ball mills are perfectly suitable for size reduction of, for example, alloys, bentonite, bones, carbon fibres, catalysts, cellulose, cement clinker, ceramics, charcoal, chemical products, clay minerals, coal, coke, compost, concrete, electronic scrap, fibres, glass, gypsum, hair, hydroxyapatite, iron ore, kaolin, limestone, metal oxides, minerals, ores, paints and lacquers, paper, pigments, plant materials, polymers, quartz, seeds, semi-precious stones, sewage sludge, slag, soils, tissue, tobacco, waste samples, wood, etc.

    Medium-hard, brittle: coal
    4 x 150 g sample
    500 ml stainless steel grinding jar
    25 x 20 mm stainless steel grinding balls
    2 min at 350 rpm
    Medium-hard, tough: PMMA
    4 x 130 g sample
    500 ml zirconium oxide grinding jar
    15 x 25 mm zirconium oxide grinding balls
    30 min pre-grinding at 400 rpm
    150 x 10 mm zirconium oxide grinding balls
    16 h fine-grinding at 300 rpm
    Hard-brittle: granite
    4 x 80 g sample
    250 ml agate grinding jar
    6 x 30 mm agate grinding balls
    15 min at 400 rpm

    Hard: silicon carbide
    4 x 400 g sample
    500 ml zirconium oxide grinding jar
    60 x 15 mm zirconium oxide grinding balls
    25 min at 400 rpm

    TECHNICAL DATA

    Applications pulverizing, mixing, homogenizing, colloidal milling, mechanical alloying, mechanosynthesis, nano grinding
    Field of application agriculture, biology, chemistry, construction materials, engineering / electronics, environment / recycling, geology / metallurgy, glass / ceramics, medicine / pharmaceuticals
    Feed material soft, hard, brittle, fibrous - dry or wet
    Size reduction principle impact, friction
    Material feed size* < 10 mm
    Final fineness* < 1 µm, for colloidal grinding < 0.1 µm
    Batch size / feed quantity* max. 4 x 220 ml, max. 8 x 20ml with stacked grinding jars
    No. of grinding stations  4 / 2
    Speed ratio 1:-2 / 1:-2.5 / 1:-3
    Sun wheel speed 30 - 400 min-1
    Effective sun wheel diameter 300 mm
    G-force 26.8 g
    Type of grinding jars EasyFit, optional areation covers, safety closure devices
    Material of grinding tools  hardened steel, stainless steel, tungsten carbide, agate, sintered aluminum oxide, silicon nitride, zirconium oxide
    Grinding jar sizes  12 ml / 25 ml / 50 ml / 80 ml / 125 ml / 250 ml / 500 ml
    Stackable grinding jars  12 ml / 25 ml / 50 ml / 80 ml 
    Setting of grinding time digital, 00:00:01 to 99:59:59
    Interval operation yes, with direction reversal
    Interval time  00:00:01 to 99:59:59
    Pause time  00:00:01 to 99:59:59
    Storable SOPs10
    Measurement of input energy possible yes
    InterfaceRS 232 / RS 485
    Drive 3-phase asynchronous motor with frequency converter
    Drive power 1.5 kW
    Electrical supply data different voltages
    Power connection 1-phase
    Protection code IP 30
    Power consumption ~ 2100 W (VA)
    W x H x D closed 836 x 1220 (1900) x 780 mm
    Net weight ~ 290 kg
    Standards CE
    Patent / Utility patent 

     SafetySlider (DE 202008008473)

    *depending on feed material and instrument configuration/settings

    FUNCTIONAL PRINCIPLE

    The grinding jars are arranged eccentrically on the sun wheel of the planetary ball mill. The direction of movement of the sun wheel is opposite to that of the grinding jars in the ratio 1:-2 (or 1:-2.5 or 1:-3).
    The grinding balls in the grinding jars are subjected to superimposed rotational movements, the so-called Coriolis forces. The difference in speeds between the balls and grinding jars produces an interaction between frictional and impact forces, which releases high dynamic energies.
    The interplay between these forces produces the high and very effective degree of size reduction of the planetary ball mill.